What is The Ideal Pipe Coating Application Process

The advantages of pipe coating are many. From being a leakage-sealing component to a robust protective layer, anti-corrosion barrier, chemical-resistant safety substance, and more, these coatings support pipelines in multiple ways. They not only increase the life of pipes to over 25 years but also prove to be an economic solution with less repair and maintenance. 

It is due to this reason, these high-quality coatings find application in 

  • Oil and gas industries
  • Water treatment plants
  • Wastewater treatment plants
  • Residential projects
  • Marine industry
  • Chemical processing industry, 
  • Food and beverage industry, and others.  

While you decide to opt for pipe coatings, remember to source them from a reliable manufacturer and supplier. IWL India is one of the leading suppliers of anti-corrosion pipe coatings in India that offers a wide range of coatings for projects of different scales.

However, before you make a choice for coatings and continue with its application, get an idea about the entire application process. The following steps will help you understand the entire coating process. 

Pipe Coating Application Process

The following are the essential steps in the application of coatings on pipelines:

  • Prepare the pipe for the coating. For this, protect the ends of the pipe using end caps and then clean the pipe. 
  • Next, inspect the pipe visually. Here you must check the pipe number, heat number, length, thickness, pipe diameter, and any kind of dents, damages, gauges, etc. 
  • In the next step, preheat the pipe. Typically, the pipes are preheated are 200 degree Celsius. The preheating is done using an induction coil or, alternatively, a gas oven.
  • Once the pipe is preheated, apply a uniform layer of coal tar epoxy on the pipe. The epoxy works as a primary layer on the pipe that can create a bond between the pipe and the coating. 
  • After the coating gets completed, check the temperature of exterior coatings such as coal tar enamel, adhesive coating/film, PE film, etc.
  • Lastly, cool down the pipes in the cooling tunnel. Keep inspecting it visually and also check the temperature of cooling water, any sort of coating damage, thickness, and other parameters. 

Conclusion

It is important to consider the typically performed pipe coating steps before you invest in any type of coating from any manufacturer. This will boost your knowledge being a consumer and help you make informed decisions. If you want to know about the coating application or looking to buy them, visit IWL India today.

Comments

Post a Comment

Popular posts from this blog

What You Should Remember About Pipe Coatings and Zinc-Rich Primer

A pipeline coating is a practical and cost-effective method of safeguarding pipeline integrity. This coating contributes to a continuous protective liner that protects pipes from corrosion. Pipeline coating is widely acknowledged as one of the most dependable corrosion protection technologies employed by enterprises worldwide today. Pipeline coating, on the other hand, is not straightforward; accomplishing a successful pipe painting assignment necessitates a protracted process. Before we get started, let's look at some pipe coating applications. As a result, it is commonly employed in order to avoid the detrimental impacts of corrosion on pipeline operation, capacity, and costs. That corrosion, on the other hand, is avoidable. Its disposal, however, may damage animals. Among the many benefits of pipeline coatings are: It improves gas flow since its surface is absolutely smooth. It saves money on energy since coated pipes have a substantial impact on decreasing compression and pump
Read more

Why Should You Pay Attention to Waterproofing?

Cementitious waterproofing coatings are breathable coatings that can provide positive and negative side waterproofing to concrete and masonry surfaces. Positive-side waterproofing generates a watertight barrier on the side of the surface that has hydrostatic pressure applied to it. This would be the exterior surface closest to the dirt on a foundation, for example. Negative-side waterproofing, on the other hand, covers the surface opposite the side that has hydrostatic pressure applied to it. The interior of a basement wall is an example of this. These coatings, in addition to keeping moisture out, can protect against mould, mildew, and water infiltration. Concrete is a strong and long-lasting building material that is commonly used in the construction of buildings, bridges, tanks, dams, pools, pipelines, sewers, and other structures. Concrete, on the other hand, is known to be permeable and porous. Water and water vapour can infiltrate concrete and cause long-term corrosion a
Read more

Cementitious Waterproofing and its Benefits

Image
Cementitious waterproofing is a type of waterproofing material that uses cement as its main ingredient. This type of waterproofing is often used in the construction of basements and other structures that need to be kept dry. If you want your construction to last for a long time, cementitious waterproofing is necessary. In this blog, we will look at some advantages of cementitious waterproofing.  Benefits of Cementitious Waterproofing Cementitious waterproofing for walls is as effective as pyp kote taping for pipes. There are many benefits to using cementitious waterproofing, including its durability and its ability to resist water damage. Some of the benefits of cementitious waterproofing are as follows:  Cementitious waterproofing is made by adding water to cement powder and mixing it until it forms a paste. This paste is then applied to the surface that needs to be waterproofed. Once the paste dries, it forms a hard, water-resistant barrier. One of the benefits of cementitious wate
Read more